Garden Char Processing
I've added some photos to Flickr on how I currently prepare my charcoal for add ing to garden soil. This is in support of the Biochar for Gardeners FAQ.
I am lightly soaking (shallow soak, lots of turning to keep surfaces moist) my charcoal to precondition it for a crush-and-chop reduction and then screening. To soak, I add soluble mineral fertilizer and fish emulsion. Once in the soil, these will stimulate biologic conditioning and will help prevent stalled plant growth due to induced N deficiency, a concern with direct use of fresh char in the garden.
Also, regarding the mineral fertilizer, I have it in the back of my mind that adding ammonium sulphate (a common ingredient in off-the-shelf soluble fertilizer formulations) to the soak water will boost water penetration. I am thinking this might help because ammonium sulphate is used hold farm chemicals on waxy plant surfaces (like thistle), and because saltier water generally tends to penetrate further and faster into problem soils. I am encouraged to think that ammonium sulphate helps to overcome fresh charcoal's water repellency, even if only to a slight degree.